Know When You Should Switch From Rupture Disk To Rupture Pin
Over the years, many of our customers who once experienced the stresses of rupture disk problems would come to us with one important question: When should a Rupture Pin valve be
considered as a replacement for a rupture disc?
After
answering the same question time
and again, we decided it was best to develop the following checklist to help you decide when to switch. Now you can judge for yourself whether your plant, process or program
may benefit from our advanced valve technology by answering the questions below.
A Yes response
in ANY area indicates Rupture Pin valves can provide improved efficiency, safety in your application and decrease downtime involved with replacing failed disks.
Areas
You May Face Rupture Disc Problems --------------------------------------------------------------------------------------------------------------------------------------------- I
operate my process below optimum pressure to prevent early rupture disc failure. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
I follow the rupture disc manufacturer's recommendation and replace discs annually. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
I have experienced system pressure surges that cause premature disc failure due to fatigue. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
System chemicals attacking rupture disc material have caused premature disc failures. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
I have noted that system temperature variations can cause the
rupture disc to fail early or late. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
Getting replacement discs to my plant has taken more than 24
hours and included
excessive premium costs. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
My system fluid is toxic or an environmental hazard, so dangerous fugitive emissions are released to the atmosphere and ground
water when changing rupture discs. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
I have experienced costly process downtime during disc changes. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
Disc changes at my plant require skilled labor. This assures
the disc is not installed backwards and that torque ratings
and order of tightening are strictly followed. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
At all rupture disc set points the product of the tolerance chain is excessive.
(manufacturing tolerance X temperature
tolerance X standard tolerance) Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
Metal or plastic shards violently discharged from a failed
rupture disc have injured nearby personnel. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
Metal or plastic shards from failed discs have clogged downstream piping and damaged downstream equipment or valves. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
System back pressure radically changes the set point of the rupture disc. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
Back pressure surges have caused forward-buckling discs to
reverse buckle and fail early. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
Discs have prematurely buckled on holidays or weekends, causing scheduling and overtime difficulty. Yes
..No
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The plant storeroom has been closed at the time we needed a replacement disc. Yes
..No
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We use many discs in our system. We can’t tell which
disc has failed... because the Broken Disc
Indicator malfunctions. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
The rupture disc in our sewage dewatering process failed...
and we had to change the disc. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
The rupture disc in our toxic process failed... and we had to suit up for the job to change the disc. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
Standard rupture disc tolerances are excessive below 40 psi. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
The premature failure of a rupture disc caused a fugitive emissions danger to nearby communities that resulted in a lawsuit and an EPA fine. Yes
..No
---------------------------------------------------------------------------------------------------------------------------------------------
If you checked Yes in any of the above areas, contact Rupture Pin Technology now. We’ll be pleased to tell you more about Rupture Pin Valves designed for your specific application. Contact your local representative today on the "Contact Us" page or view "Advantages" page for more information!
99.99% Satisfaction and Proven Safe for the Environment! Our unique, patented pin technology has been used for over 20 years in more than 16,000 valves around the world with an impressive satisfaction rate of 99.99%! It's also safe for the environment!
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